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Alternative Materials

Biobased Circuit Boards from Chicken Feathers

feathercircuit

Ending use of petroleum will mean not only ending its use as a fuel, but also finding alternatives for the numerous materials that use petrochemicals in their production. Plastics are perhaps the most obvious item on the list, but even electronic circuit boards are candidates for production with biomaterials.

University of Delaware materials scientists have developed circuit boards made from chicken feathers and soybean oil, instead of glass and petrochemicals. "The biobased materials are derived from renewable plant and animal feedstock, which use carbon dioxide from the air and help minimize global warming, as compared to petroleum feedstock," according to Dr. Richard Wool, director of the Affordable Composites from Renewable Sources (ACRES) program at the University of Delaware.

In addition to reducing petroleum use, the circuit boards produced using chicken feather keratin have a lower dielectric potential to prevent "electron rubbernecking" and increase circuit speed. There is no indication of this being commercialized as yet. But feather based circuit boards would also help to deal with the waste disposal problem of nearly 3 billion pounds of chicken feathers annually in the US.

via: Transmaterial

 

Scientists Make CO2-Capturing, BPA-Free Plastic

bpa-free
Here's a neat discovery that solves two problems at once:  scientists have identified classes of organic chemicals that can capture CO2 from the atmosphere and then be used to make safe (BPA-free) plastics.

BPA, a chemical with a growing list of health concerns, is commonly used in rigid polycarbonate plastics (about 2.7 million tons are made every year).  Researchers at the Institute of Bioengineering and Nanotechnology in Singapore have found a way to make a BPA-free polycarbonate plastic through a process using chemicals called imidazoliums and N-heterocyclic carbenes that "grab" CO2 molecules and bond them with epoxide molecules.

The process removes CO2 from the atmosphere and makes a safe form of plastic for drinking bottles, CDs and other typical BPA-laced containers.  If that weren't enough, this process also gets rid of the need for petroleum in the manufacture of plastics, which would reduce the material's carbon footprint even further.

via Yale e360

 

New Treatment Could Eliminate Demand for Tropical Hardwoods

kebonyAn alternative to tropical hardwoods, which are often unsustainably harvested and increasingly endangered, comes from Kebony, a Norwegian company who have developed a process for treating woods such as pine, ash, and maple to make them suitable for exterior uses in a more sustainable manner.

The process of kebonization is similar to pressure treating wood (which is another way to make soft woods usable for exterior use). But, instead of soaking the wood in toxic chemicals like chromated copper asrsenate (CCA, which is now banned for most uses in the US and the EU) or alkaline copper quaternary compounds (ACQ, the most widely used replacement for CCA after the ban), it is instead soaked in furfuryl alcohol, a waste byproduct from sugar cane which is also sometimes used as a food additive. There are no special handling requirements or precautions needed to deal with waste from this wood, and it can be disposed of just like any other untreated wood.

During the kebonization process, the alcohol becomes a resin that reinforces the cells of the wood. The result is a wood with excellent outdoor exposure tolerance like teak or mahogany, but with a harder surface than many of the tropical woods that it replaces. The wood also naturally fades to a silvery-grey color much like those tropical woods, as well.

The wood that is used in this process can be any of a number of non-tropical species that are already being produced in more sustainable manner. (Whether FSC certified or merely conventionally farmed, the wood does not need to be harvested out of rainforests.)

Kebony wood can also be used for building siding, and it is so water and weather resistant that it has even been used for building roofs and for boat decking. The process also makes the wood less prone to swelling due to moisture. There is no necessity to paint Kebony wood, and it can withstand decades of exposure to the weather before any maintenance is necessary.

via: The Economist and Thanks, Kat

 

Tires Made from Orange Oil Instead of Petroleum

orange-oil-tire
Tire maker Yokohama has begun selling a new type of tire made mainly from orange oil instead of petroleum.  The substitution plus the use of natural rubber allows the tires to be 80 percent petroleum-free.

The concept for the Super E-spec was introduced by the company a year ago and won the Popular Mechanics Editor's Choice Award in 2008.  Beyond just replacing petroleum with a renewable resource, the new tire model has also shown a 20 percent reduction in rolling resistance, which can improve fuel economy by about 4 percent (not a huge difference, but every little bit helps).  The tires have just made it to market, but the company is working to place them on carmakers' hybrid models like the Toyota Prius.

While we love the idea of cutting out petroleum in the manufacturing of products, we'd like to hear more from the company about the entire life cycle of these tires.  Do they have a plan for recycling or sustainably disposing of them once they're no longer usable?

Earth 911

 

 

Biotech Company Working to Save Bamboo and Save the Planet

Bamboo products have exploded in the market recently. Bamboo is being used in flooring, textiles and all sorts of household items. Its popularity is based on its reputation as a sustainable material. It's a hardy plant that can thrive without the use of pesticides and in many climates and it grows quickly, so what is cut down can be easily replaced. At least that's what has been assumed.

It turns out that bamboo's popularity has led to it being over-harvested and not only is it not being replaced quickly enough with new growth, but many species are on the verge of extinction. Even though it grows quickly, turns out it's very hard to propagate from seeds. That's where Booshoot Gardens, a biotechnology company, comes in. They have figured out a way to propagate bamboo species through tissue culture and are cultivating various species in mass amounts in their greenhouses in Washington state.

Booshoots supplies nurseries and agroforesters with bamboo to ensure that the grass continues to be available and thrive. The continuing existence of large quantities of bamboo is to the benefit of the environment. Bamboo absorbs more CO2 than trees and releases more oxygen, so it's important that bamboo not just be used as a material, but also stay in the ground.

Of course, even with Booshoots propagating bamboo in a sustainable way, there are still many questions left about what processes are used to make bamboo products and what is being cut down in order to make room for bamboo. As it continues to grow in popularity, standards will have to be put in place to truly make it sustainable, but at least there is a company out there like Booshoot that is doing their part to help the plant and the planet.

 
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