So Apple has once again managed to get the world all excited about some fancy new device...though I don't think anyone's quite certain exactly why this is so cool. In essence, Apple will be carving their new MacBooks out of one solid block of aluminum, certainly not as green as some of the bamboo cases we've seen. The advantages, they say, are unsurpassed style and ultra-light weight. But I'm only concerned about one thing...is this thing going to save the earth...or destroy it?
Well, it turns out it's a little of both. The new process slices the computer case out of a 2.5 lb brick of highly processed aluminum. At the end of the process, there's a 0.5 lb case. So, right off the bat, Apple is creating a block of metal with a huge amount of embodied energy (from the mine through the final milling process) and the vast majority of it is just going into the recycling bin to be re-melted and re-processed. Green? I think not.
The current Macbook cases (I'm typing on one right now) are simple, hard, white plastic. They're just as durable, and take far less energy to produce than a 2.5 lb brick of highly milled aluminum. I'm not sure what the advantage here is, but it's certainly not sustainability.
The other concern with Apple's gadgets is that they can sometimes be extremely difficult to repair. Aluminum-cased iPods sometimes can't even be repaired without scrapping the case entirely. Obviously that would be a big environmental no-no for Apple - to have to scrap a case every time an internal repair was needed.
But on other fronts, the new Macbooks are chock full of green cred. Their rated EPeat Gold, a measure of environmental friendliness of computers, something only a handful of other computers boast. They contain no mercury, no BFRs, no lead, and the LCD screens are backlit by highly efficient LEDs. They may even be just as green as the Macbook Air.
I'm glad to see Apple focusing on the efficiency of their computers, not to mention decreasing the amount of toxic materials they contain. But this new carved-brick process isn't green, it's wasteful, and I'm happy to be sticking with my good-ol' plastic clunker.

written by Ken Roberts, October 14, 2008
written by Tom, October 14, 2008
1. I don't work for Apple, but I simply cannot imagine all of that excess aluminum being thrown away. Most of it is probably immediately recycled (its much, much cheaper and energy intensive that way).
2. If it weighs less, it has less stuff in it. Also, if it has fewer parts, it requires less energy to assemble.
That said, I really do like this site, and tremendously appreciate the effort you guys put into it. I think you are really doing us all a great service.
written by Ken Roberts, October 14, 2008
written by Justin M, October 14, 2008
I guess what I'm saying is that this sounds like a rather complicated accounting problem, but one that gets much easier if we could quickly rely on clean energy.
And not to brag, but I've opened and fixed my iPod twice without scratching it.
written by filo, October 15, 2008
However I'm waiting for someone to prove that this milling and recycling method is more inefficient. Unfortunately Hank hasn't really brought anything to the table but (a reasonably well thought out) opinion.
Please get back to us when you have some evidence to back you up Hank.
I really hope you're wrong, but I fear you're not.
filo
written by Advent, October 15, 2008
Depending upon where they get their batteries and aluminum from, it's entirely possible that the new MacBooks, by weight, are mostly recycled materials already.
written by Teko, October 15, 2008
So using aluminum is probably a good idea, and even better if you could just pull out the original mother board, and upgrade parts that needs it that'd be a step in the right direction... The only thing is Apple may not profit as much if they are only selling part as opposed to selling a whole new laptop.
So maybe in the end it's 'enviromnetal accountability vs profit'
written by mattbc, October 15, 2008
The current Macbook cases (I'm typing on one right now) are simple, hard, white plastic. They're just as durable, and take far less energy to produce than a 2.5 lb brick of highly milled aluminum.
the plastic on my macbook is cracking and it isn't at all durable. if you do a GIS for 'macbook palmrest cracked plastic' you'll see what's happened to my macbook.
written by iSean, October 15, 2008
Apple is being very environmentally conscious here.
written by Ian George, October 15, 2008
Sense you do not know the process being used here... which to me is the major flaw of the whole article... what data do you have about the process that will be used? If you have no data about how they are doing what they are doing... then there are just too many ways this can be done to accurately be able to make any kind of environmental claims about it.... out right claiming plastic is better without knowing the data about the process in question, is 100% pure opinion... and thus a useless statement.
written by Andy, October 15, 2008
written by davidm., October 15, 2008
written by czf, October 15, 2008
written by sarah11918, October 15, 2008
From the pictures, it looks like the newer models are all one piece for the top and the sides, with a secondary piece at the bottom for enclosure. Not only will the inside be stronger as all one piece, but your palms won't be resting near where the two pieces connect anymore.
I had an Apple laptop that I bought used in 1997 (!) and it still worked fine in 2007, it was just horribly out of date and couldn't really function in the modern world. This 2007 plastic macbook had signs of wear within a year (staining at the palmrests, cracked case, temperamental trackpad button). I'm hoping that the new process will help make the hardware longer-lasting than the current plastic models. I had told myself that this purchase would last perfectly fine for years to come (until a MacTablet finally shows up) but the current plastic manufacturing just isn't holding up for me.
written by Hank, October 15, 2008
This is extremely energy intensive to create, and fairly energy intensive to recycle. Just because it can be recycled (nothing about whether it will be) doesn't make it green.
written by nicster, October 15, 2008
written by Neil Fiertel, October 15, 2008
written by John Galt, October 15, 2008
I like the milled aluminum case but I could care less about another new Mac Book design!
written by jEff re:, October 15, 2008
written by Brian, October 15, 2008
I do agree that dropping 2lbs of scrap aluminum back into the recycling machine isnt as energy efficient, but how much energy does it take to mold, form, extrude, and mill the current frame and casing for the prev gen aluminum book.
Wouldnt it work just as well to cast the basic structure of the macbook, then do some fine milling? Seems like you would accomplish the same thing as milling it all straight from extruded aluminum. Granted extruded aluminum is a little bit stronger, but I am not using it at batting practice, it sits on my lap and my desk.
I highly recommend watching the live recording of the release, they show a clip of the manufacturing process and it answers some of the questions people have here.
written by EV, October 15, 2008
http://www.macworld.com/articl...src=top_1
Now, on machining that block down to 0.5lb. Apple would have to be insane to not reuse the machined out aluminum. The single largest expense in turning bauxite into aluminum is energy. Reusing that aluminum reduces the energy required by 95%. They would be wasting a lot of money if they didn't take the aluminum they milled out and put it right back into their plant.
written by Taylor, October 15, 2008
However, I would be curious, to see the actual figures. Is the over harvesting and destruction of a feeding source or the energy put into recycling the other 2 pounds or so of aluminum?
On top of that, didn't steve jobs seem very disinterested in this product pitch, in comparison to others.
written by Cooper, October 16, 2008
Someone should side-by-side compare the old plastic (poor conductor of heat) to the newer Al brick case on power consumption and temp on an intensive task.
If the new Al cased notebook runs cooler and uses less (which it should), that right there makes it greener.
Also, the largest Al manf. (like Alcoa) do not produce Al from ore based on supply/demand. Al is produced period. continuously separated, continuously cast 24/7. Wether apple buys fresh Al or scrap Al, only matters to the price we pay and the possibilities of defects in the initial plate. (For perspective, it takes more energy to operate a comparable output (by volume) continuous recycled-steel mini-mill than it does to operate a bauxite reduction and rolling house.
yes. It is still greener.
written by Middleman, October 17, 2008
While it is wonderful that Apple is upholding their corporate responsibility, especially in view of the environment. I've been surprised by a lot of comments from Mac users, especially about the design. Personally I think its a great design (and an ecologically sustainable one too!).
My only concern is really the glass and the battery. While the glass should probably last the lifetime of the laptop (provided it doesn't break and the casing is strong enough), what will happen to the lithium battery in terms of recycability? Can it be recycled? Even better what can replace lithium-ion? (maybe this perhaps? >http://gizmodo.com/gadgets/gadgets/hracer-toy-hydrogen-car-174962.php )
At least the new screen is now using LEDs...which should be more recyclable (I hope). Older LCD screens as you should know used mini cathode-ray tubes as the backlight.
written by Jon, October 17, 2008
Machined aluminum has higher strength than cast aluminum. Both can be recycled. But machining requires more recycling than die-casting due to the large amount of scrap. That's more energy cost, (more heat to melt it, more slag/Al oxide produced) so less green. Conservation beats using recycling every time.
Better heat conduction doesn't equal lower power consumption unless you can stop using fans. Apple hasn't done that.
Apple's designers love the "machined look." Their engineers like the higher-strength properties of the wrought alloy vs. die-cast. That's why it's machined, not for any ecologically-based reason.
A disclaimer: I'm an engineer. I love machined parts. But don't make the mistake of thinking Apple's machined unibody design is all about being environmentally friendly.
written by nicster, October 17, 2008
a couple of your points miss the mark for me. re-heating the scrap takes significantly less energy than recycling aluminum or smelting it in the first place.
greater strength means less aluminum used in the first place.
better heat conduction may not eliminate the fan but it certainly means that it's used less often. which means less energy consumption. how much less we don't know.
written by disdaniel, October 18, 2008
Using aluminum seems a good choice (if initially more expensive) for this application.
Are you assuming the plastic can be recycled?
written by Brian Green, October 19, 2008
I think Apple is on the right track here and doing the best they can while never compromising on quality. Quality is what makes people buy their products. Take a look around a college campus, or even a large public library and see how many of them you see versus other brands. Having all of those laptops out there is a good thing because those people will probably upgrade to the new MacBook or MacBook Pro and their old machines handed down, sold on eBay, or recycled (I handed my old G3 laptop to them when I bought my new one and they recycled it for me).
Computers shouldn't hit landfills at all these days. There are too many ways to recycle them. When it comes to the energy used to produce them, I want to compare Apples to Apples and see how the other companies are doing. I'd guess Apple is leading the pack in regard to being recyclable.
Hank, being that you're the founder of this site and someone in the environmental community people have heard of, have you asked Apple to clarify some of the environmental record stuff? Just curious. Maybe they'll tell you more if you ask them, considering that they are really trying to be seen as more green.
written by cybercitizen, October 23, 2008
written by Kathy, October 27, 2008
written by Enrico, October 29, 2008
It's a metal and it's more durable than the plastic of the previous macbooks with the difference that no strange petrol-chemicals are needed to process aluminium. Also I had to change twice the palm rest and once the bottom case due to faulty plastic this process in applecare harms the invironment way more than the production of the new case.
I'd say it is definitely more ecofriendly than plastics.
written by Electron, October 29, 2008
Manufacturing Aluminum uses 15 KWh/Kg, but recycling it uses 5% of that (750Wh/Kg)
http://en.wikipedia.org/wiki/Aluminium
If the fan consumption decreases by 0.5W as a result of the better case dissipation, the recycling power is offset after running it for 1500 hours, way less than the expected life of the notebook, so just the better cooling with lower speed fan offsets the need to recycle scrapped aluminum from a global energy use point of view.
Other advantages are lower noise, slightly longer battery life (less power wasted in the fan), no hot spots on the case, lower component stress / longer life. After it's useful life, all the remaining aluminum can also be recycled.
If this laptop is a commercial success, we'll probably see more aluminum case laptops in the future.
written by Ash, December 23, 2008
Just opinion, no fact.
Plastic comes from where?
Plastics come from various raw materials. Some come from oil while others come from coal, natural gas, wood or grain.
In the case of oil, DuPont first patented a process to obtain polyethylene from oil in 1934 or 1937, I think. The first parts of the process are really refinery techniques, much like getting gasoline or diesel fuel.
Basically, you heat the oil in a distilling column and as it changes temperatures a various heights, different chemical compounds liquefy at various strata in the column.
Neither are really doing anything for the planet, but how are you ever going to make any product without using energy. You're not. Plastic, Recyclable.. Well that's a bag of hurt. Aluminium on the other hand I guess is a big bag of not-so much hurt.
It's like Hydrogen Fuel Cell or Battery Cars, the energy still has to be made somewhere.
Strange you don't mention the reduction in packaging, or the fact its more recyclable. Or the fact that now they are lighter they will cost less to transport on the carbon side of things.
How about the fact that no one I have ever seen uses bamboo laptops (BTW Hemp completely kicks bamboo's ass), whereas i'm guessing in just a few months my uni will be flooded my Aluminium Mac's in various incarnations.
BTW Apple did say (Upon release) all the off cuts are recycled.
Compared to the old manufacturing process which utilised plastics, random metals etc which must have created much excess crap, the new brick method provides a way of reusing all off cuts from the process.
And here's my major eco gripe. Aluminium plentiful.
Sure Manufacture uses up energy but what doesn't.
Same for Plastics (PVC), but they are made from petroleum. Let's not forget the problems with obtaining things like that. Not just ecological problems, but the social problems like the Iraq war. Yeah I said it, im not bringin politics in but, oil trade... not good.
Do some research next time. And some deductive thinking.
written by George Stasny, April 07, 2009
If you would consider the actual implications of economic decisions maybe you people could actually start doing some good rather than just buying every new shiny product that Apple tells you is great for the earth. Grow up and learn something people.
written by Sam, March 06, 2010
| < Prev | Next > |
|---|
OCT 14
"I'm glad to see that apple have gone for the green approach of using a..."
View all Comments